GP UKRGIPROMEZ HAS VAST EXPERIENCE IN NEW CONSTRUCTION PROJECTS, MODERNISATION, CAPITAL
REPAIR BOTH FOR CONVENTIONAL CONSTRUCTION CONDITIONS AND FOR AREAS WITH UNFAVOURABLE
GEOLOGICAL CONDITIONS: SWELLING AND SINKING SOILS, CAVERNS AND LANDSLIDES, CONSTRUCTION
SITE LOCATION ABOVE MINE TUNNELS, IN UNDERFLOODED AREAS OR HIGH SEISMICITY ZONES WITH MAGNITUDE UP TO 9.

ARCHITECTURAL AND CIVIL ENGINEERING OF THE FOLLOWING UNITS:

• INDUSTRIAL BUILDINGS

• ADMINISTRATIVE AND WELFARE BUILDINGS OF INDUSTRIAL ENTERPRISES

• SANITARY-ENGINEERING, POWER PLANTS AND AUXILIARY BUILDINGS AND STRUCTURES

• PUBLIC BUILDINGS AND STRUCTURES

• AGRICULTURAL PURPOSE BUILDINGS

• BUILDINGS AND STRUCTURES FOR TRANSPORTATION SYSTEMS

ENGINEERING UNITS:

• INDUSTRIAL INSTALLATIONS (COOLING TOWERS, STACKS AND VENT PIPES ETC.) 

• VESSELS (SILOS, BINS, TANKS, SETTLERS, WATER TOWERS, GAS HOLDERS ETC.)

• SUPPORTING STRUCTURES (RACK-TYPE SUPPORTS, RETAINING WALLS, SUPPORTS, HEADFRAMES ETC.)

• STRUCTURES FOR SERVICE LINES (GALLERIES, TRESTLES, MANIFOLDS, CHANNELS, TUNNELS, CABLING SUPPORTS)

• STRUCTURES FOR HANDLING FACILITIES (DISCHARGE RAILWAY TRACKS, CRANE TRESTLES ETC.)

• UNDERGROUND STRUCTURES (STORES, SHELTERS, TANKS, GARAGES ETC.)

• SPECIAL PURPOSE FOUNDATIONS (CAISSONS, SUNK WELLS)

• EQUIPMENT FOUNDATIONS

DEVELOPMENT OF BUILDING DOCUMENTATION:

• TOWN-PLANNING JUSTIFICATION FOR LOCATION OF INDIVIDUAL UNITS (PRODUCTION, TRANSPORTATION AND POWER FACILITIES, PUBLIC AMENITIES AND ADMINISTRATIVE BUILDINGS)

• PROVISION OF SANITARY PROTECTION ZONES FOR INDUSTRIAL ENTERPRISES AND DEVELOPMENT OF ZONES AND TERRITORIES ADJACENT TO INDUSTRIAL ENTERPRISES

FOR THE FOLLOWING UNITS:

• PUBLIC UTILITIES

• AGRO-INDUSTRIAL COMPLEXES

• EDUCATIONAL, HEALTH AND RECREATIONAL CENTRES

• RESIDENTIAL AND HOUSING CONSTRUCTION PROJECTS

• ADMINISTRATIVE AND WELFARE BUILDINGS AND COMPLEXES

GP UKRGIPROMEZ PERFORMS RESEARCH AND DEVELOPMENT OF SYSTEMS IN THE FIELD OF INFORMATION
TECHNOLOGIES, CONTROL SYSTEMS FOR ENTERPRISES, PRODUCTION AND PROCESSES OF MINING
AND METALLURGICAL COMPLEX.

AUTOMATIC ENTERPRISE, PRODUCTION CONTROL SYSTEMS, INFORMATION TECHNOLOGIES:

• STUDY AND ANALYSIS OF CONTROL SYSTEMS AT EXISTING PLANTS AS CONTROL OBJECTS AND DEVELOPMENT OF R&D DELIVERABLES FOR PRODUCTION CONTROL SYSTEMS OF INDUSTRIAL ENTERPRISES OR INDIVIDUAL SUBDIVISIONS

• DEVELOPMENT OF PROPOSALS FOR IMPROVEMENT OF CONTROL ORGANIZATIONAL STRUCTURE COMPATIBLE WITH ADVANCED COMPUTER TECHNOLOGIES 

• DEVELOPMENT OF DESIGN DOCUMENTATION FOR AUTOMATIC PROCESS CONTROL SYSTEMS OF LEVELS 3, 4

• PROJECT MONITORING OF AUTOMATION SYSTEMS OF LEVEL 3 (ENTERPRISE MANAGEMENT SYSTEM, MES)

• DEVELOPMENT OF TECHNICAL ASSIGNMENTS FOR SYSTEMS OF LEVEL 3 (ENTERPRISE MANAGEMENT SYSTEM, MES)

• ENGINEERING OF SERVER CENTRES, DATA PROCESSING CENTERS, NETWORKS AND DATA STORAGE SYSTEMS

• ENGINEERING OF BUILDINGS AND PREMISES FOR INFORMATION TECHNOLOGIES SERVICES AND APCS

FULL SPECTRUM OF NETWORK SOLUTIONS PROPOSED BY THE INSTITUTE:

• ENGINEERING AND STRUCTURING OF PLANT-WIDE DISTRIBUTED COMPUTER INFORMATION-CONTROL AND ACCOUNTING SYSTEMS

• ENGINEERING OF FAILSAFE DATA PROCESSING CENTRES, SERVER ROOMS

• ENGINEERING OF AUTOMATIC TRUCK AND RAILWAY TRANSPORT IDENTIFICATION AND NUMBERS RECOGNITION SYSTEM

• ENGINEERING OF WEIGHT MEASUREMENT SYSTEMS TO BE PROVIDED FOR TRUCK AND RAILWAY WEIGHBRIDGES

• ENGINEERING OF INFORMATION SECURITY SYSTEM

GP UKRGIPROMEZ DEVELOPS CONTROL SYSTEMS FOR EXISTING AND REVAMPED STEEL PLANTS, PRODUCTION COMPLEXES, SHOPS, RAW MATERIALS STORAGES AND FACILITIES. THE ABOVE DEVELOPMENTS ARE CARRIED OUT BOTH BY IN-HOUSE TEAMS AND BY OUTSOURCING SPECIALISED COMPANIES, R&D COMPANIES IN INTEGRATED MANNER DURING ALL ENGINEERING STAGES.

INSTITUTE DEVELOPS:

• THE ENTIRE RANGE OF WORKS ON IMPLEMENTATION AND COMMISSIONING OF AUTOMATIC PROCESS CONTROL AND MONITORING SYSTEMS, CENTRALISED CONTROL AND MONITORING SYSTEMS, UTILITIES ACCOUNTING SYSTEM, ETC. BASED ON STATE-OF-THE-ART HARDWARE AND SOFTWARE.

THE FOLLOWING TASKS ARE SOLVED IN INTEGRATED MANNER:

• PREPARATION, FEEDING, PROPORTIONING, CHARGING INTO PROCESSING UNITS, ACCOUNTING OF RAW MATERIALS CONSIDERING ACTUAL CONDITIONS (FLUCTUATIONS IN QUALITY AND COSTS OF RAW MATERIALS, PORTFOLIO OF ORDERS, FINAL PRODUCT ETC.)

• CONTROL AND MONITORING OF TECHNOLOGICAL PROCESSES:

- SINTER PRODUCTION
- HOT METAL MAKING
- COOLING OF TECHNOLOGICAL UNITS AND PLANTS
- PROCESS GAS AND DUST-LADEN AIR CLEANING PLANTS
- METAL HEATING BEFORE ROLLING AND HEAT TREATMENT OF ROLLED PRODUCTS
- GENERATION OF STEAM IN STEAM BOILERS AND HOT-WATER PRODUCTION IN HOT-WATER BOILERS
- WASTE HEAT RECOVERY
- POWER-GENERATING UNITS

• SAFE AND RELIABLE FUNCTIONING OF ENGINEERING SYSTEMS, DECREASE OF OPERATING COSTS, EFFICIENT USE OF UTILITIES

• ACCOUNTING OF CONSUMPTION OF UTILITIES, ELECTRIC POWER, RAW MATERIALS

• PREVENTION OF ABNORMAL SITUATIONS AND PROMPT RESPONSE TO EMERGENCIES

• MONITORING AND ACCOUNTING OF OPERATION TIME, DOWNTIME AND PROCESSING EQUIPMENT RESOURCES, PLANNING OF PREVENTIVE REPAIRS AND TECHNICAL MAINTENANCE

• AIR AND WATER POLLUTION MONITORING
 

GP UKRGIPROMEZ GAINED VAST EXPERIENCE IN DESIGN AND ENGINEERING OF NEW BLAST FURNACES AS WELL AS IN IMPLEMENTATION OF UPGRADATION AND MODERNISATION PROJECTS DURING REBUILDS OF BLAST FURNACES.

WITHIN THE RECENT YEARS 13 BLAST FURNACES  WERE COMMISSIONED AFTER REBUILDS AND REVAMPING FROM THE INSTITUTE DESIGNS.

DESIGNS COVER

BLAST FURNACE PROPER:

• PROVISION OF BLAST FURNACES WITH STATE-OF-THE-ART CHARGING EQUIPMENT
• REFINEMENT OF BF LINES
• FREE STANDING BF SHELL WITH FOUR-COLUMN TOWER
• REFRACTORY LINING WITH CLOSED-LOOP COOLING
• RING-TYPE PLATFORM FOR TUYERE MAINTENANCE
• MONITORING OF REFRACTORY EROSION
• PROVISION OF STOCKLINE PROBES AND PROFILE METERS AT THE TOP 

CAST HOUSE:

• STATE-OF-THE-ART CASTHOUSE WITH FLAT WORKING FLOOR, POOL-TYPE RUNNERS
• PROVISION OF HYDRAULIC EQUIPMENT FOR MAINTENANCE OF IRON AND SLAG TAPHOLES
• PROVISION OF RUNNER COVERS AND DUST EXTRACTION HOODS AT TAPPING POINTS
• PROVISION OF SINGLE-GIRDER EOT CRANE AT CAST HOUSE
• LINING OF RUNNERS WITH HIGH EROSION-RESISTANT CASTABLES

BF STOCKHOUSE:

• AUTOMATIC BURDEN DELIVERY SYSTEM, INCLUDING THAT WITH CENTRAL SINTER BUNKERS
• SEPARATION OF 0-5 MM SINTER FINES BEFORE SKIP CHARGING
• DEDUSTING SYSTEM FOR STOCKHOUSE, SKIP PIT AND BF CHARGING HOPPER

GP UKRGIPROMEZ DESIGNS OF ELECTRIC POWER SUPPLY SYSTEMS, POWER EQUIPMENT, ELECTRIC LIGHTING AND FIRE PROTECTION SYSTEMS PROVIDE FOR POWER SAVING, RELIABILITY OF POWER DISTRIBUTION SYSTEMS AND ELECTRIC DRIVE CONTROL SYSTEMS, RESOURCE SAVING, IMPROVEMENT
OF LABOUR CONDITIONS AND EXPLOSION AND FIRE SAFETY AT IRON AND STEEL COMPLEXES AND CIVIL WORKS.

ELECTRIC LIGHTING DESIGNS:

• INDUSTRIAL LIGHTING

• YARD LIGHTING

• SECURITY LIGHTING

• LIGHTING OF SPORTS FACILITIES ETC.

GP UKRGIPROMEZ DESIGNS :

• LOAD CENTRE SUBSTATIONS AT THE VOLTAGE LEVELS OF 150/6….10 kV, 110/6kV, 150/35 kV WITH POWER TRANSFORMERS OF UPTO 63 MVA

• DISTRIBUTION SUBSTATIONS AT 6 kV, 10 kV, 35 kV

• UNIT-TYPE TRANSFORMER SUBSTATIONS OF 6 … 10/0.4 kV WITH TRANSFORMERS OF UP TO 2500 KVA POWER

• AERIAL AND CABLE LINES AT 6…10 kV

• COMPLEX CABLING LINES

SALIENT FEATURES OF NEW-GENERATION SUBSTATIONS:

• USE OF MAIN STATE-OF-THE-ART ELECTRICAL EQUIPMENT HAVING HIGHER OPERATIONAL RELIABILITY

• USE OF MICROPROCESSOR-BASED HARDWARE FOR ALL COMPONENTS OF SUBSTATIONS AT 150, 35 AND 6…10 kV

• HIGH DEGREE OF PROCESS AUTOMATION WITH MONITORING AND CONTROL FROM INDEPENDENT CONTROL CENTRES

• OPTIMUM USE OF THE SITE AREA DUE TO REASONABLE LAYOUT WITH PROVISION OF INDOOR SUBSTATIONS AND MULTI-LEVEL ARRANGEMENT OF ELECTRICAL EQUIPMENT

• MINIMIZED LENGTH OF CABLE ROUTES

• HIGH SAFETY LEVEL

COST EFFICIENCY IS ACHIEVED BY:

• IMPROVEMENT OF POWER SUPPLY RELIABILITY

• IMPROVEMENT OF ELECTRIC POWER QUALITY

• OPERATING COST SAVINGS

• COMPACT LAYOUT AT EXISTING PLANTS

SERVICES PROPOSED FOR THE CLIENTS:

• DEVELOPMENT OF BUSINESS PLANS, FEASIBILITY REPORTS, INCLUDING SELECTION OF THE MOST VIABLE REVAMPING ALTERNATIVE, OPTIMUM RANGE OF PRODUCTS AND FACILITIES, REQUIRED CALCULATIONS FOR ASSESSMENT OF PRODUCTION EFFICIENCY, STUDY OF RAW MATERIALS BASE AND POSSIBILITIES OF COOPERATION WITH OTHER ENTERPRISES

• COMPREHENSIVE ENGINEERING FOR CONSTRUCTION OF NEW PROJECTS, MODERNIZATION, EXPANSION AND RETROFITTING OF EXISTING PLANTS OF MINING AND METALLURGICAL COMPLEX COVERING ANY FACILITIES,

INCLUDING:

ALL DESIGN CALCULATIONS

MANUFACTURING DOCUMENTATION AND DETAILED DRAWINGS FOR INSTALLATION OF EQUIPMENT, CONSTRUCTION OF BUILDINGS AND STRUCTURES

COMPREHENSIVE MECHANISATION AND AUTOMATION SYSTEMS

CALCULATIONS OF TECHNO-ECONOMIC INDICES

CONSTRUCTION SITE ORGANISATION SCHEMES

DESIGN SUPERVISION SERVICES

MONITORING OF REACHING DESIGN CAPACITY AND ANALYSIS OF THE SAME

• DEVELOPMENT OF TECHNICAL SPECIFICATIONS OR TECHNIC AL REQUIREMENTS FOR MANUFACTURE OF NEW EQUIPMENT SUITABLE FOR SELECTED TECHNOLOGY

• ENGINEERING OF PILOT PLANTS TO EXAMINE FEASIBILITIES FOR FURTHER WIDE-SCALE IMPLEMENTATION

• ELABORATION AND FORECASTING OF MAIN TECHNICAL TRENDS FOR DEVELOPMENT OF IRON AND STEEL INDUSTRY

• DEVELOPMENT OF STRATEGY AND NATIONAL MASTER PLAN FOR MINING AND STEEL INDUSTRY OF UKRAINE

• ORGANISATION OF TENDERS

• WIDE SPECTRUM OF ENGINEERING SERVICES

 

 

• ELECTRIC ROUTING CONTROL

• AUTOMATIC INTERLOCKING AT RAILROAD HAULS

• ATTENTION DEVICES AT MAIN ROAD AND RAILWAY CROSSINGS

• RELAY- & MICROPROCESSOR-BASED ROUTING CONTROL

• MICROPROCESSOR-BASED ELECTRIC ROUTING CONTROL

• ELECTRONIC AXLE COUNTING SYSTEM FOR RAILWAY VEHICLES

• MICROPROCESSOR-BASED TRAIN DISPATCHING CONTROL SYSTEM

• ENTRY AND EXIT SIGNALING DEVICES

• ELECTRICAL INTERLOCKING STATION BUILDING

GP UKRGIPROMEZ DEVELOPS DESIGNS FOR :

• WATER POLLUTION CONTROL
• AIR POLLUTION CONTROL

GP UKRGIPROMEZ DEVELOPS DESIGNS OF:

• HEATING SYSTEMS
• VENTILATION SYSTEMS
• AIR CONDITIONING SYSTEMS

GP UKRGIPROMEZ DEVELOPED DESIGNS OF GAS CLEANING SYSTEMS BASED ON THE USE OF BAG FILTERS AND ESP OF VARIOUS MAKES WITH CAPACITY OF 200 TO 1500 THOU M3/HR FOR JSC ARCELORMITTAL 
KRYVOY ROG, JSC ZAPOROZHSTAL, JSC YENAKIEVO STEEL PLANT, JSC POLTAVA MINING AND BENEFICIATION PLANT, (UKRAINE) 

DESIGNS FOR WATER POLLUTION CONTROL:

• CLOSED-CIRCUIT RECIRCULATING WATER SYSTEMS FOR INDUSTRIAL ENTERPRISES

• SLUDGE DEWATERING PLANTS AND FACILITIES FOR SLUDGE REMOVAL FROM EFFLUENTS OF METALLURGICAL PRODUCTION SHOPS

• ENVIRONMENTAL IMPACT ASSESSMENT

• WATER TREATMENT PLANTS

• DEWATERING OF INDUSTRIAL AREAS AND WATER DEPRESSION AT CONSTRUCTION SITES

• WATER SUPPLY AND SEWERAGE NETWORKS AND FACILITIES

• INDOOR HOT AND COLD WATER SUPPLY SYSTEMS FOR WELFARE, ADMINISTRATIVE AND OTHER SOCIAL BUILDINGS

CLOSED-CIRCUIT RECIRCULATING WATER SYSTEMS

TECHNICAL SOLUTIONS ARE BASED ON APPLICATION OF:

• THE LATEST TECHNOLOGIES FOR EFFLUENT CLEANING FROM MECHANICAL IMPURITIES BY SUITABLE REAGENTS

• WATER STABILISATION IN RECIRCULATING SYSTEMS

• LOW-WASTE WATER TREATMENT SYSTEMS

• HIGH-PERFORMANCE COOLING EQUIPMENT

DESIGNS FOR AIR POLLUTION CONTROL:

• DEDUSTING AND WASTE GAS CLEANING SYSTEMS BASED ON THE USE OF HIGH-PERFORMANCE GAS CLEANING EQUIPMENT

• SPECIAL CHAPTERS: «ENVIRONMENTAL IMPACT ASSESSMENT» AND «ENVIRONMENTAL PROTECTION» WITHIN THE SCOPE OF TECHNICAL DOCUMENTATION

• DOCUMENTATION JUSTIFYING EMISSION VOLUMES TO GET CLEARANCE FOR DISCHARGE OF THOSE EMISSIONS TO ATMOSPHERE BY PERMANENT EMISSION SOURCES OF THE PLANTS, ORGANIZATIONS AND
PRIVATE ENTREPRENEURS 

 

GP UKRGIPROMEZ PERFORMS INDUSTRIAL AND CIVIL ENGINEERING.

DESIGN AND ENGINEERING:

• AUTOMATIC FIRE FIGHTING SYSTEMS (WATER BASED SYSTEMS, FOAM BASED SYSTEMS, GAS BASED SYSTEMS,
AEROSOL BASED AND POWDER MODULAR TYPE SYSTEMS)

• AUTOMATIC FIRE ALARM SYSTEMS

• AUTOMATIC INTRUSION PROTECTION SYSTEMS

• ANNUNCIATION SYSTEMS

• AUTOMATIC AWARENESS EMERGENCY WARNING SYSTEMS

• ENGINEERING CIVIL PROTECTION (CIVIL DEFENCE) MEASURES

• DEVELOPMENT OF EMERGENCY RESPONSE PLANS

• PROTECTION OF LABOUR

SUPERVISION, CO-OPERATION WITH INSTALLATION COMPANIES

• LIME PRODUCTION INSTALLATIONS

• METALLURGICAL WASTE PROCESSING INSTALLATIONS

• MACHINE-BUILDING COMPLEXES

• TECHNOLOGICAL COMPLEXES AND PLANT CONVEYING & STORING   COMPLEXES

• HEAT & POWER UNITS, GAS & OXYGEN COMPRESSOR FACILITIES

• PLANTS AND FACILITIES FOR RECOVERY OF BY-PRODUCTS, POWER   RESOURCES, NATURAL AND RAW MATERIALS RESOURCES

• ELECTRICAL FACILITIES, GAS FACILITIES, WATER FACILITIES AND TRANSPORTATION FACILITIES

• LABORATORIES

• INSTRUMENTATION & AUTOMATION, COMMUNICATION, AUTOMATIC CONTROL AND TELEMECHANICS SYSTEMS

• INTEGRATED PROCESS AND PRODUCTION CONTROL SYSTEMS, STRUCTURED CABLE SYSTEMS, NSTRUMENTATION, COMMUNICATION SYSTEMS, AUTOMATIC “ENERGO” CONTROL AND ELECOMMUNICATION SYSTEMS

GP UKRGIPROMEZ IS ENGAGED IN DESIGN AND ENGINEERING OF LIME PRODUCTION SHOPS WITH CAPACITY OF UPTO 600 T/DAY WITH INSTALLATION OF THE FOLLOWING KILNS:

• KILNS OF PPR TYPE - DIRECT FLOW-AND-COUNTER FLOW REGENERATIVE KILNS PRODUCING HIGH QUALITY LIME AND HAVING MINIMUM ENVIRONMENTAL IMPACT - MINIMIZED HARMFUL EMISSIONS TO ATMOSPHERE

• UPGRADED SHAFT KILNS.

• SINTER PLANTS

• BLAST FURNACE SHOPS

• STEELMELT SHOPS

• ROLLING MILLS

• PIPE ROLLING MILLS

• METALWARE SHOPS

• FURNACE FACILITIES

• CONSUMER GOODS SHOPS

 

DESIGN AND ENGINEERING ACTIVITIES OF THE INSTITUTE COVER HEAVY ENGINEERING PLANTS, REPAIR SHOPS TO MANUFACTURE AND REPAIR EQUIPMENT OF MINING AND METALLURGICAL COMPLEX:

• MECHANICAL ENGINEERING AND METALWORKING PLANTS
• METALWARE PLANTS
• EQUIPMENT REPAIR AND MAINTENANCE SERVICES
• TESTING LABORATORIES AND INVESTIGATION SYSTEMS FOR PRODUCT QUALITY CONTROL
• CONSUMER GOODS PRODUCTION

MECHANICAL ENGINEERING AND METALWORKING:

• MECHANICAL ENGINEERING PLANTS

• FOUNDRIES, FORGE-AND-PRESS SHOPS, FABRICATION SHOPS, MACHINING SHOPS, HEAT-TREATMENT SHOPS, MACHINE ASSEMBLY SHOPS, TOOL WORKSHOP ETC.

• METALLURGICAL WASTES PROCESSING SHOPS, SCRAP REMELTING SHOPS, INCLUDING REMELTING OF NON-FERROUS SCRAP

• FABRICATION OF GALVANISED FENCING FOR MOTOR ROADS

METALWARE PRODUCTION:

• PRODUCTION OF ORDINARY AND COATED WIRE

• PRODUCTION OF WIRE NETTING, BARBED WIRE NETTING

• PRODUCTION OF WELDING ELECTRODES

• PRODUCTION OF FASTENERS, INCLUDING HIGH-STRENGTH TYPE

• BRIGHT WIRE ANNEALING

EQUIPMENT MAINTENANCE DIVISIONS :

• SPARE PARTS SHOP

• EQUIPMENT MAINTENANCE SERVICES

• ELECTRICAL EQUIPMENT REPAIR SHOPS AND POWER EQUIPMENT REPAIR SHOPS

• PRODUCTION OF INDUSTRIAL RUBBER ITEMS

TESTING LABORATORIES AND INVESTIGATION SYSTEMS FOR PRODUCT QUALITY CONTROL:

• CENTRAL PLANT LABORATORIES

• EXPRESS-LABORATORIES FOR ANALYSIS AND PROCESS CONTROL

• MECHANICAL TESTING LABORATORIES, GAS ANALYSIS LABORATORIES

• LABORATORIES FOR MACROSTRUCTURE AND MICROSTRUCTURE METAL ANALYSES

• LABORATORIES FOR RESEARCH INSTITUTES, ETC.

CONSUMER GOODS PRODUCTION:

• SPECIAL-PURPOSE FOUNDRIES

• PRODUCTION OF FILM, POLYURETHANE FOAM, PLASTIC PANELS, PACKAGES

• PRODUCTION OF CONSTRUCTION ITEMS AND MATERIALS

• PRODUCTION OF METAL ROOF TILES; WOOD-WORKING SHOPS

GP UKRGIPROMEZ DEALS WITH DEVELOPMENT OF SCHEMES FOR RECOVERY OF WASTE MATERIALS OF THE STEEL COMPLEX, INCLUDING FINE-SIZE SLUDGE AND DUSTS, AS WELL AS SLUDGE FROM SECONDARY
SETTLING TANKS OF ROLLING MILLS:

• MOBILE PLANT FOR COLLECTING FERROMAGNETIC MATERIALS

• DUMP METALLURGICAL SLAG PROCESSING PLANT

• SLUDGE RECOVERY PLANT FOR ROLLING MILLS SECONDARY SETTLING TANKS

MUCH ATTENTION IS PAID BY THE INSTITUTE TO DEVELOPMENT AND IMPLEMENTATION OF NEW TECHNOLOGIES DURING ENGINEERING. APPLICATION OF NEW SOFTWARE SYSTEMS IS A VITAL NECESSITY
DUE TO TOUGH COMPETITION BOTH IN DOMESTIC AND INTERNATIONAL MARKETS OF DESIGN & ENGINEERING ACTIVITIES.

• ADVANCED DESIGN & ENGINEERING TECHNOLOGIES ALLOW ON-LINE INTRODUCTION OF THE CLIENTS’ PREFERENCES DURING ENGINEERING OF NEW PROJECTS AND DEVELOPMENT OF PROJECTS OF THE FUTURE. DESIGN & ENGINEERING SHALL BE LESS MONEY-CONSUMING, MORE EFFICIENT AND FLEXIBLE, RESISTANT TO CRISIS PHENOMENA IN ECONOMY.

• TO ACHIEVE THE ABOVE PURPOSES, PROGRAM FOR INTRODUCTION OF INFORMATION DESIGNING TECHNOLOGY IN THE INSTITUTE HAS BEEN ELABORATED, KEYPOINTS HAVE BEEN IDENTIFIED. INITIALLY, PERSONNEL TRAINING IN COMPUTER-AIDED ENGINEERING SYSTEMS HAS BEEN ARRANGED WITH PARTICIPATION OF CERTIFIED EXPERTS. AVAILABLE SOFTWARE HAS BEEN ANALYSED AND MISCELLANEOUS MEASURES HAVE BEEN TAKEN. SCHEDULED UPGRADING OF PERSONAL COMPUTERS IN THE INSTITUTE
HAS ENABLED SMOOTH TRANSFER TO UP-TO-DATE SORTWARE PACKAGES.

 

GP UKRGIPROMEZ DEALS WITH DEVELOPMENT OF PROGRAMS AND SCHEMES FOR UTILITY SUPPLY AND ENERGY SAVING IN IRON AND STEEL INDUSTRY, IMPLEMENTATION OF ADVANCED TECHNOLOGIES IN HEATING AND GAS FACILITIES OF INDUSTRIAL ENTERPRISES, SPECIALIZING IN ENGINEERING OF AIR SEPARATION PLANTS.

HEAT AND POWER ENGINEERING:

• REVAMPING OF EXISTING TPP-TBS, STEAM AND HOT-WATER BOILER HOUSES

• COMBINED-CYCLE PLANTS USING BF GAS SURPLUS BASED ON EXISTING TPP

• TOP GAS RECOVERY TURBINES FOR BLAST FURNACES

• WASTE HEAT RECOVERY POWER PLANTS BASED ON SECONDARY WASTE ENERGY

• BOF GAS WASTE HEAT RECOVERY PLANTS

GAS FACILITIES:

• WASTE GAS CLEANING PLANTS FOR BLAST FURNACES, CONVERTERS AND OTHER METALLURGICAL UNITS

• COMPRESSED AIR STATIONS, GAS BOOSTING AND GAS MIXING STATIONS, GAS CONTROL STATIONS

• AIR AND NITROGEN DRYING UNITS

• FLARE STACKS

• HEAT EXCHANGE AND CHILLER PLANTS

AIR SEPARATION PLANTS:

• OXYGEN AND HYDROGEN STATIONS

• OXYGEN, NITROGEN, ARGON CONTROL STATIONS

• RECEIVERS

• DISCHARGE MANIFOLDS FOR AIR SEPARATION PRODUCTS

• SYSTEMS FOR STORAGE AND GASIFICATION OF AIR SEPARATION PRODUCTS

• CYLINDER FILLING AND STORING FACILITIES

INTER-SHOP UTILITY NETWORKS.

GP UKRGIPROMEZ HAS VAST EXPERIENCE IN DEVELOPING NEW PROJECTS AND UPGRADATION OF EXISTING ROLLING MILLS AND PIPE ROLLING MILLS TO PRODUCE WIDE RANGE OF PRODUCTS, USING VARIOUS TECHNOLOGY, INCLUDING :

● ROLLING MILLS
● PIPE SHOPS
● FURNACE FACILITIES

ROLLING MILLS:

• HOT ROLLING MILLS TO PRODUCE HOT-ROLLED SHEETS AND COILS, 1.0 TO 12.0 MM THICK, UPTO 2000 MM WIDE

• HOT ROLLING MILLS TO PRODUCE PLATES, 6-200 MM THICK, 3300 MM WIDE, UPTO 24 M LONG

• COLD ROLLING MILLS TO PRODUCE SHEETS AND COILS, 0.25 TO 4.0 MM THICK, UPTO 2000 MM WIDE, INCLUDING PRODUCTS WITH VARIOUS COATINGS

• BAR MILLS TO PRODUCE SMALL, MEDIUM AND HEAVY SECTIONS, RAILS, BEAMS, REBARS

• FORMED SECTION MILLS

• WIRE-ROD MILLS TO PRODUCE WIRE ROD AND SMALL SECTIONS (INCLUDING REBARS) OF 5.5 MM TO 22 MM DIA IN BUNDLES AND STRAIGHT LENGTH

• WHEEL ROLLING MILLS TO PRODUCE SOLID WHEELS FOR VARIOUS APPLICATIONS OF 700 TO 1300 MM DIA AND TYRES OF UPTO 3000 MM DIA

• SPECIAL MILLS TO PRODUCE BALLS, AXLES ETC.

PIPE PLANTS:

• PIPE ROLLING MILLS TO PRODUCE HOT-ROLLED SEAMLESS PIPES OF 32 TO 426 MM DIA

• HOT EXTRUSION PLANTS WITH VERTICAL OR HORIZONTAL PRESSES TO PRODUCE PIPES OF 42 TO 219 MM DIA

• ELECTRIC PIPE WELDED PLANTS TO PRODUCE LONGITUDINALLY AND SPIRALLY WELDED PIPES OF 10 TO 2500 MM DIA USING VARIOUS FORMING AND WELDING TECHNOLOGIES

• COLD-DEFORMED PIPE PLANT WITH DRAW BENCHES AND COLD ROLLING MILLS TO PRODUCE PIPES OF 6 TO 100 MM DIA

• CONTINUOUS LINES FOR CORROSION-PROOF INSIDE AND OUTSIDE COATING OF PIPES UPTO 1620 MM DIA WITH POLYMERIC COMPOUNDS AND METALS

• SHOPS FOR PRODUCTION OF WIDE-RANGE PIPE CONNECTORS AND BENDS

FURNACE FACILITIES:

• WALKING-BEAM FURNACES FOR BILLET REHEATING

• CONTINUOUS PUSHER-TYPE FURNACES FOR BILLET REHEATING

• ANNULAR FURNACES FOR REHEATING OF TUBE AND WHEEL BLANKS , AS WELL AS FOR HARDENING OF RAILWAY WHEELS AND RAIL CAR AXLES

• ROLLER-HEARTH FURNACES, INCLUDING FURNACES WITH SHIELDING ATMOSPHERE FOR SHEET AND PIPE HEAT TREATMENT

• CONVEYOR-TYPE FURNACES FOR ISOTHERMAL SOAKING AND TEMPERING OF RAILWAY WHEELS

• COMPARTMENT-TYPE REHEATING FURNACES, INCLUDING CAR-BOTTOM FURNACES FOR BILLET HEATING AND THERMAL TREATMENT

• DRYING OVENS OF DIFFERENT TYPES FOR MATERIALS AND PRODUCTS

• PLANTS FOR DRYING AND HIGH-TEMPERATURE HEATING OF LINING FOR HOT METAL / STEEL LADLES AND TUNDISHES IN OPEN-HEARTH FURNACE DEPARTMENTS, BOF AND EAF SHOPS, CCM DEPARTMENTS

• FERROALLOY PREHEATING SELF-DISCHARGE FURNACES BUILT-IN IN SYSTEMS
FOR FERROALLOY FEEDING INTO CONVERTERS

 

GP UKRGIPROMEZ GAINED VAST EXPERIENCE IN DESIGN AND ENGINEERING OF NEW PROJECTS, REVAMPING AND UPGRADATION OF EXISTING SINTER PLANTS. SINTERING AREA FROM 25 TO 600 M2.

SALIENT FEATURES OF SINTER PLANTS DESIGNED BY GP UKRGIPROMEZ:

• RECEIVING OF RAW MATERIALS - THROUGH WAGON TIPPLER WITH MONITORING OF WEIGHT, MOISTURE AND CHEMICAL COMPOSITION

• BLENDING - AT RECEIVING AND BLENDING YARDS USING CONTINUOUS ACTION STACKERS AND RECLAIMERS

• PROPORTIONING OF RAW MIX - BY ACCURATE WEIGH FEEDERS

• MIXING AND NODULISING – IN MIXING-CUM-NODULISING SINGLE DRUMS OR IN COMBINATION WITH HIGH INTENSITY MIXERS

• FEEDING OF HEARTH LAYER AND SINTER ONTO THE STRAND – CONTROLLED FEEDING WITH PROVISION OF SPECIFIED BED DEPTH AND UNIFORM PERMEABILITY THROUGH THE LENGTH AND ACROSS THE WIDTH OF THE SINTER MACHINE, HEARTH LAYER DEPTH BEING 40-50 MM, BED DEPTH BEING 500-700 MM

• SINTER MIX IGNITION – BY FUEL EFFICIENT IGNITION FURNACE WITH ROOF-MOUNTED SLIT BURNERS AND HOT AIR FED FROM WASTE HEAT RECOVERY SYSTEM

• SINTERING - DEEP-BED SINTERING WITH HOT AIR FED FROM WASTE HEAT RECOVERY SYSTEM DURING INITIAL PERIOD

• COOLING - ENTIRE CAKE COOLING ON DEEP-BED STRAIGHTLINE OR CIRCULAR COOLER AFTER CRUSHING

• CONDITIONING OF COOLED CAKE - RESTRICTION OF THE UPPER SIZE, MULTI-STAGE SCREENING WITH SEPARATION INTO PRODUCT SINTER, HEARTH LAYER AND RETURN FINES

• WASTE GAS AND AIR DEDUSTING - IN ELECTROSTATIC PRECIPITATORS (3-4 FIELD TYPE), RECYCLING OF COLLECTED DUST

• GAS SUCTION - BY HIGH-PERFORMANCE WASTE GAS FANS DEVELOPING SUCTION UPTO 1500-1600 DAPA

• SINTER QUALITY CONTROL - BY CONTINUOUS SAMPLING, PREPARATION OF SAMPLES AND PHYSICAL AND MECHANICAL TESTING AS WELL AS CHEMICAL TESTING USING THE LATEST PRACTICES

• ADMINISTRATIVE-CUM-WELFARE BUILDINGS AND COMPLEXES, ENGINEERING-CUM-ADMINISTRATIVE
CENTRES

• SOCIAL CENTRES AND COMPLEXES, FITNESS CENTRES

• SHOPPING AND CATERING CENTRES

• PLACES OF WORSHIP, SPORTS COMPLEXES, EDUCATIONAL ESTABLISHMENTS

• RESIDENTIAL BUILDINGS, MUNICIPAL FACILITIES

• PLANNING AND DEVELOPMENT OF RURAL AREAS AND MUNICIPAL RESIDENTIAL AREAS

• AGRICULTURAL UNITS AS WELL AS ANIMAL AND AGRICULTURAL PRODUCT PROCESSING FACILITIES

THE INSTITUTE DEVELOPS DESIGN AND ENGINEERING DOCUMENTATION FOR MODERNISATION, REVAMPING AND SETTING UP STEELMAKING SHOPS AND INDIVIDUAL FACILITIES.

DURING ENGINEERING, SCOPE OF THE INSTITUTE COVERS APPROVAL OF TECHNICAL SOLUTIONS, PARTICIPATION ALONG WITH CLIENTS IN GETTING PROJECT APPROVALS FROM INSPECTING AGENCIES, DESIGN SUPERVISION DURING CONSTRUCTION, COMMISSIONING AND ACHIEVEMENT OF DESIGN CAPACITY.

SCOPE OF ACTIVITIES OF GP UKRGIPROMEZ IN STEELMAKING INCLUDES:

• BOF SHOPS
• EAF SHOPS
• HOT-METAL PRETREATMENT FACILITIES
• SECONDARY METALLURGY FACILITIES
• CONTINUOUS STEEL CASTING PLANTS
• SPECIAL STEEL PRODUCTION PLANTS
• SCRAP CONDITIONING AND PROCESSING FACILITIES

THE FOLLOWING SHOPS WERE BUILT FROM INSTITUTE DESIGNS:

•   6 BOF SHOPS WITH CONVERTERS OF 50 TO 350T SIZE, 1.2 TO 6.5 MTPY CAPACITY

•   
9 EAF SHOPS WITH FURNACES OF 6 TO 200T SIZE, CAPACITY FROM 20 TO1200 THOU TPY OF STEEL

•   
4 HOT-METAL PRETREATMENT SHOP, HM LADLES OF 100 TO 220T SIZE, CAPACITY OF 1.0 TO 3.0 MTPY OF HOT METAL

•   
10 LADLE FURNACES

•   
7 VACUUM DEGASSING UNITS

•   
8, 6, 12 BLOOM CCM, BILLET CCM, SLAB CCM

•   
2 ELECTROSLAG REMELTING SHOPS

GP UKRGIPROMEZ PERFORMS DEVELOPMENT, AUDIT AND MODERNIZATION OF NEW AND EXISTING TELECOMMUNICATION SYSTEMS AT INDUSTRIAL AND CIVIL WORKS.

INSTITUTE IMPLEMENTS:

DESIGNING OF STATE-OF-THE-ART HIGH PERFORMANCE AND FAILSAFE MULTISERVICE NETWORKS:

• PLANNING OF TELECOMMUNICATION INFRASTRUCTURE RESOURCES FOR ENTERPRISES

• INSPECTION AND AUDIT OF LOCAL NETWORKS, STRUCTURED CABLING SYSTEMS AND TELECOMMUNICATION SYSTEMS

• ENGINEERING OF NETWORK AND TELECOMMUNICATION EQUIPMENT, TELEPHONE SYSTEMS OF ENTERPRISES UNDER CONSTRUCTION AND MODERNIZATION

• ENGINEERING OF INDUSTRIAL ENGINEERING AND PAGING COMMUNICATION

• ENGINEERING OF RAILWAY COMMUNICATION

• ENGINEERING OF CIVIL DEFENSE AND EMERGENCY WARNING SYSTEM

• ENGINEERING OF STRUCTURED CABLING SYSTEMS

• ENGINEERING OF CABLING INFRASTRUCTURE (CABLE CONDUIT LINE, SHAFTS, DUCTS ETC.)

ENGINEERING OF WIRELESS NETWORKS:

• WIRELESS NETWORKS (WIFI, WIMAX ETC.)

• VHF RADIO COMMUNICATION

ENGINEERING SYSTEMS:

• SECURITY VIDEO MONITORING SYSTEMS

• ACCESS CONTROL MANAGEMENT SYSTEMS

• PROCESS CCTV SYSTEMS

• ENGINEERING INFRASTRUCTURE MONITORING SYSTEMS

• TRUCK AND RAILWAY TRANSPORT REGISTRATION NUMBERS RECOGNITION SYSTEMS, INCLUDING THAT ON TRUCK AND RAILWAY WEIGHBRIDGES

ENGINEERING OF NETWORK SECURITY STANDARDS FOR ENTERPRISES.

ENGINEERING FOR FOLLOWING UNITS:

• INDUSTRIAL BUILDINGS

• ADMINISTRATIVE AND WELFARE BUILDINGS OF INDUSTRIAL ENTERPRISES

• SANITARY-ENGINEERING, POWER ENGINEERING AND AUXILIARY BUILDINGS AND FACILITIES

• PUBLIC BUILDINGS AND STRUCTURES

• AGRICULTURAL PURPOSE BUILDINGS

• BUILDINGS AND STRUCTURES FOR TRANSPORTATION SYSTEMS